Enforce Demand Due Dates (EDD), the planned orders in the MRP are not late for demands from the MPP or MPS. You can assign a demand class to a forecast. Navigate to Flow Manufacturing > Products and Parts > Product Family Members. In the above example, daily forecast exists for 20 on the 2nd and the 9th with an outlier update percent of 50 on each forecast. Difficult to change material availability but internal resource acquisition/disposition is an option. Manually adjust the planned orders for M11 in the MPS (for example, to pull ahead the orders for M11 in order to take advantage of a time-sensitive special promotion on B21). You can use this combination to stabilize the short-term plan and allow the long-term plan to react to new sources of demand. If the MPP arrives at planned supplies and reschedules based on objectives, constraints, pegging, and demand priorities visible in the MPP, the MRP does not change these planned supplies and reschedules. If Enable Pegging is selected, choose a hard pegging level: Project, Project-Task, or None. See Forecast Explosion in Oracle Master Scheduling/MRP and Oracle Supply Chain Planing User's Guide. The planning modes Constrained (Without Detailed Scheduling) and Constrained (With Detailed Scheduling) are available only when the value of profile option MSC: Enable Advanced Constraints is Yes. Items with Planning Method of MPS Planning or MPS/MPP Planned. MSC_ALLOC_SUPPLIES. The second part is the horizontal material plan, which is specific to the organization from where you navigated to the horizontal plan. This may not be the case. If you select Individual in the first bucket, the other buckets can be set to either Individual or Aggregate. You can control how internal sales orders should consume forecasts by setting profile option MSC: Consume forecasts using Internal Sales Orders as follows: Yes: The planning engine consumes forecasts with internal sales orders, No: The planning engine does not consume forecasts with internal sales orders. Since day 5 is in the previous week, it consumes forecasts anywhere within the bucket; in this case, on the 2nd. It specifies the number of days before the day that you run the collection engine that it is to collect shipped sales order lines. Each type of plan includes or ignores an item for planning depending on the setting of its MRP Planning Type attribute. If you have defined bottleneck resource groups in Oracle Bills of Material and you want to detail schedule only the bottleneck resources, select Bottleneck Resources and enter a Bottleneck Resource Group. Develop systems requirements, design, prototype, implement, androllout solutions. In this case, planning engine explodes the forecasts as part of regular planning explosion process. Oracle Advanced Supply Chain Planning - Version 12.1.3 and later Information in this document applies to any platform. The rows marked as Yes in the From Source Plan column indicate that the demand and supply rows are from the demand schedule plan, either an MPS or a MPP. Valid values are: Select if you want demand due dates to be your hard constraint (that is, respected in lieu of material and resource capacity constraints if there is conflict). If you drive a supply chain plan by an Oracle Demand Planning or Oracle Demantra, or a source instance forecast instead of a source instance master demand schedule, the planning process consumes the forecast. Penalty cost sums two types of costs: late demand cost and unmet demand cost. Select the data stream inputs for demand planning. Note: When you have a mix of daily, weekly, and periodic forecast entries, forecast consumption first consumes the daily entries, then the weekly entries, and lastly the periodic forecast entries that are included in the time fence created by the backward and/or forward consumption days. You may encounter a number of inconsistencies with sandwich items. If the forecast for Item A is for the same day in both forecasts, the forecasts are consumed in alphanumeric order by forecast name. The demand for 220 on 09-FEB was partially met by the firm MRP planned order on 08-FEB. The sourcing is maintained for the top level model, which is Model 1. You cannot explode them in the source instance. You can then distribute the consumed forecast to multiple organizations using the forecast distribution process. Maximize the use of item aggregation (to the product family level) in the plan options. The above forecast is sourced to Organization 1 for material and resource planning. The entire sales order will be sourced to the Org where you have partial reservation. Enter the number of days of past due forecasts to include in plans. Select the names of demand schedules, forecasts, and plans that drive this plan. It calculates the Monday cumulative remainder as the difference between the two quantities which is - 0.8 (7.2 - 8). The intransit lead-time for Organization 3 = 3 days. An Oracle Demand Planning scenario is available to Oracle Advanced Supply Chain Planning only if output levels are set as follows: Time: Day, Manufacturing Week, or Manufacturing Period, Optional Dimension Geography: Ship-to-location or Customer. This provides you with accurate records of order booking history, which improves forecast accuracy. You can also view the forecast consumption details in the Horizontal Plan window if the forecast is a global forecast. The following table shows the relationship type on the sales order line. It rounds the Tuesday Forecast of 6.4 up to 7. It drops the forecast entries inside the demand time fence and uses the forecast entries outside the demand time fence in the gross-to net explosion. These are defined in the Planning Details - Substitute window discussed, Overwrite planned orders. Since there are no forecasts on the 12th, an overconsumption entry is created on the 12th and the forecasts remain the same. The planning engine finds forecast 2 with entries that cover 10 June. You can reference an assemble-to-order model routing as a common routing for option class items. If the primary component is not critical then ASCP does not select the substitute components even if these substitutes are critical. If you select the plan options Include critical components and bottleneck resources, then the plan itself determines what the critical components are based on the resources in the bottleneck resource group. In the above example, a daily forecast for the same item on the 4th would not have been consumed by the sales order; however, a daily forecast on the 5th would have since it is in the period included in the backward consumption days. The forecast control for mandatory components is generally set to None. Enter the priority rule name in the Demand Priority Rule field in the Main tab of the Plan Options form. Plans all MRP items and any other planned items that are not planned by the MPP or MPS plans. For example, if each forecast for Item A is quantity 100 and you place sales order demand for 20, the consumption process would decrement each forecast in each set from 100 to 80. Get Prioritised. To set up an option dependent resource, select Option Dependent for the operation on the routing, then assign the optional components to the operation on the bill of material. Note: Oracle Advanced Supply Chain Planning uses the date of the resource requirements. This supplier supplies item B21 to both subassembly facilities SF1 and SF2. When the export process from Primavera P6 to ASCP is complete, create the supply chain plan in ASCP to meet the project demands as follows: The ASCP Plan options should be configured to include the MDS names exported from Primavera P6 as input demand schedules at for the appropriate organizations. Oracle ASCP traces supply information for an item to its corresponding end demand details, which you can then view in a graphical display. Oracle Advanced Supply Chain Planning provides you the following features for master scheduling: Product Family and Member Item Drill Down. This results in even longer communication lags. For more details, see Appendix A: Profile Options. . Work location in Portland. Item A is sourced from organizations O1 and O2 with ranks equal to 1 and 2 respectively. The level at which you specify the sourcing rule must match the level at which you consume the forecast. This table shows the forecast and sales orders for item 1 after forecast consumption. The planning engine plans for forecast demand of 350 on planning monthly bucket 31 March to 4 May (25 + 25 +100 + 100 + 100). If you set outlier percentage for a forecast set, the planning engine applies it to the forecasts after it spreads them. In the above example, weekly forecasts exists for 20 on the 2nd and the 9th. If there is remaining sales order demand after consuming the configuration's forecast, the planning engine then consumes forecasts for the base assemble-to-order model. Maintain long-term forecasts in larger time buckets (for example, weeks or periods) instead of shorter time buckets such as days. The forecast is set globally without the context of an organization. For long-range simulations in the weekly and monthly buckets, routings or bills of resources can be used. You can specify routing aggregation levels for each of the three planning time horizons. My eagerness to make things better and adeptness in grasping new concepts have been my forte and largely responsible for my accomplishments.<br><br>Over 8+ years of experience in Developing and supporting Oracle based enterprise applications including ASCP, Demantra (Demand Management . If new demands are fed to the MRP for the sandwiched item F, the total demand for item F in the MRP will exceed the total demand for item F in the MPP. Before you can perform forecast explosion, set up planning percentages in the product family and model bills of material. 2. Commonality of the supply base: Similar to producing common items, organizations sharing suppliers are good candidates for global supply chain planning because supply can be optimally distributed across plants depending on each plan's production requirements. The usages in a bill of resource may be automatically generated by summing the resource usages from the routings for an item and its components and subcomponents. Consumption of local forecasts always occurs within a shipping facility. Enter the number of days for which the planned orders from the feeding production schedule are considered by the ASCP plan. Items with Planning Method of MPP Planned, MPS/MPP Planned, or MRP/MPP Planned contained within supply schedules that are specified as input to the plan. If you plan using a bottleneck resource group, the planning engine schedules all resources but schedules resources in the bottleneck resource group differently than it schedules resources not in the bottleneck resource group. - Oracle ASCP Module experience is required. The choice of whether to use an alternate resource or overload capacity depends on cost considerations if optimization is selected. Plans all MPP, MPS/MPP, MRP/MPP planned items. It also provides easier recognition of critical components based on bottleneck resources. Constrained without decision rules enabled and unconstrained plans choose only the primary alternative (for example, the primary routing) and always respect the sourcing rank and percentages specified in sourcing rules. For more details on calendars, see Setting Shipping, Receiving, Carrier, and Supplier Capacity Calendars. If you are publishing master demand schedules and sales orders from Oracle Demand Planning, set Oracle Advanced Supply Chain Planning profile option Include MDS Days. In this article we provide more efficient methods of getting plan data out of the Advanced Supply Chain planning module, in particular a more optimal way of working with the Planner Workbench, making it usable for planners. Therefore, you need to define a representative product family relationship in the item validation organization. The bill of material is maintained in the item validation organization. Item E is MRP/MPP planned or uses a joint planning method. The planning time fence can be different for each item, so the planning process looks at the planning time fence for each item when choosing what to delete. You can have multiple supply chain plans. If the relationship type on the sales order is other than up-sell, cross-sell, or, substitution, the planning engine records the history against the ordered item in all the four input data streams. Sales order demands of item A for organization M2 are ignored because the Include Sales Order flag for organization M2 is unchecked. Bill of resources aggregation is not compatible with routing aggregation in the same plan, and bill of resources aggregation is not available when scheduling in minutes and hours. This feature helps you in offering equivalent substitute products when requested product is in short supply. If cleared, use only the demanded item. Item B with only sales orders in organizations M1 and M2 is not planned. Design and configure all aspects of . If the schedule arrival date is specified on the sales order line, then the planning engine calculates the schedule ship date by offsetting the schedule arrival date by the intransit time. For example, if an existing material plan has the following orders for an item: And the following MDS is used to plan the material plan using All in the Overwrite field and Yes in the Append Planned Orders field: Then the resulting material plan would have the following suggestions for planned orders: The planning process always suggests planned orders. This table explains the planning engine phases. Oracle ASCP evaluates the engineering change orders as of their scheduled effective date. If several options require the same operation, the planning engine sums the planned percentage for these options up to a total of 100% and then applies the formula Operation schedule quantity = Planned order quantity * planning percentage. Fewer plans need to be generated; fewer planning servers need to be deployed and maintained. Ways to decrease the number of resources include: Leave non-critical (non-constraint) resources out of routings. Pegging of supplies (on-hands, scheduled receipts, and planned order supplies) to demands, Detailed scheduling of individual operation steps on resources, Note: This phase is enabled only if the Constrained Plan checkbox in the Constraints tab of the Plan Options form is checked. The planning engine does not use alternate sources (rank 2 or higher) as a sources of supply. ATS Checker. Aggregate: Only resources specified as aggregate resources are considered in planning. Forecasts in general are consumed by regular sales orders. The discussion below focuses on the principal ways in which plan type (Master, Production, or Manufacturing) can be used in conjunction with MRP Planning Type item attribute values (MRP Planning, MPS Planning, MPP Planned, MRP/MPP Planned, MPS/MPP Planned). If there are several main products in a formula, the profit optimization rollup uses the bill of material usage to calculate and allocate costs. You can specify consumption levels in the forecast set: Item level: Consumption occurs when item numbers match between the forecast entry and the sales order line. This timestamp behavior is not applicable to Availability to Promise (ATP) or Global Order Processing (GOP). MSC_ALLOCATION_ASSIGNMENTS. This diagram shows the results of the No profile option using the previous example: If the value is Yes, the planning engine uses the sales order for 100 to consume the forecast entry for 40 which is past due and to consume one forecast entry for 60 between the anchor date and the demand time fence date. Local forecasts apply to a shipping facility (inventory organization) while global forecasts apply to your entire business. The forecast is maintained at the global level. In the ASCP Plan Actions pane, click Orders. You get a demand of 25 units of sales order demand for the model on 1/24 with Option 2. Oracle Advanced Supply Planning manufacturing calendar workdays are Monday to Friday, the planning horizon is ten workdays in daily buckets, and the plan run date is 10 June. See fields Consumption Backward Days and Consumption Forward Days. Days Late information is brought over from the MPP. Navigate to the Plan Options window. (10) and the rest of the sales order quantity (40) is overconsumed. The planning engine can consume a global forecast with sales orders having the same ship to entities. In traditional MRP, plan nervousness causes lost time due to extra setups (and confusion and frustration) on the plant floor. A simple example of supply chain interdependency is Supplier S3 in Figure 5-1: Sample Supply Chain. The following tables shows the items planned based on the Planned Items Plan Option, Plan Type, Planning Method Item Attribute, Include Critical Component Plan Option, Critical Component Item Attribute, and Include Sales Order Plan Option: Any assembly that has a critical item anywhere in its supply chain bill. For example: internet sales, catalog sales. In the body, insert detailed information, including Oracle product and version. The Planning Method item attribute can be set to: Setting critical items in conjunction with setting the Include Critical Components flag in ASCP plan options. However, when smoothing their production schedules and resolving constraints, they may choose to produce some amount less than required by the target inventory levels. Goal. The planning engine recommends the forecast quantities to be placed in each organization based on the constraints you might have in the lower levels of the bills of material in each of the organizations. If you do not want the planning engine to use backward and forward consumption in daily buckets: For Oracle Demand Planning forecasts, navigate to the Plan Options form, Main tabbed region; set Backward Days and Forward Days to zero. Corporate structure:The internal organizational structure of a corporation is also a major determinate of the planning method used. A supply for item K is 36 days late. When you launch the planning process, you generate new planned orders and suggested repetitive schedules to meet your net requirements. Run a supply chain plan with the appropriate explosion and consumption controls. Constrained (Classic) with Decision Rules: Constrained (Without Detailed Scheduling): This parameter and the Plan Type field in the Supply Chain Names window, control the items that are planned in the supply chain plan. The source instance (local only): Then collect the exploded forecasts to the planning server. When you place sales order demand for 50 on the 9th, the forecast consumption process attempts to consume on the sales order line schedule date only, since the forecast is stated in daily buckets and no backward consumption days exist. Model 2 is needed for Model 1 assembly 100% of the time. The types of multi-organization forecasts are: Local: Forecasts with a ship from organization associated to them. users the solution options and assist them in decision making. The planning process creates (appends) new planned orders after the planning time fence date. These are passed to the MRP as independent demands and supplies whenever they have an MRP planned item below them. Substitution: The process of offering customers similar products to the ones that they intend to buy. The workdays are Monday through Friday and there is a holiday on Tuesday 1 April. Optimized plans (Optimization tabbed region, Optimize is selected): It is always available. You will refer to this name when defining plan options for a supply chain plan. Job Details: Summary: Design and configure all aspects of Oracle WMS & ASCP implementation. Non-optimized (unconstrained, resource constrained, material constrained, material and resource constrained). As can be seen from the above definition of the overall objective, the percentage of the overall objective value occupied by a particular objective depends also on the dollar magnitude of the objective, and it is the product of the weight and the dollar magnitude of the objective which reflects the relative importance of each objective in planning decisions. Set the Reduce MPS option to one of the following: None - The order quantities of the MPS item supply are not reduced. Internal sales orders do not consume forecasts. In a multi-planning setup with a two plan process, the top level plans are always either MPS or MPP, and the lower level plan is the MRP. For example: Forecast Set #1 contains Forecast #1 and Forecast #2. All items sandwiched between 1 and 4 as well as 2 and 4. There are sourcing constraints because the planning engine does not include sales orders into enforce sourcing constraints calculations. Oracle ASCP considers some default values for these fields, such as 0.01 for the Standard Cost. A multi level single org ATO assembly where the entire assembly is produced in Organization 1 but has multiple ATO assemblies. If you make any changes to the results of the hub plan that impact resources, run online or batch replan against the hub plan before feeding it to the spoke plan. Other factors that may affect the forecast consumption process are backward and forward consumption days and forecast bucket type. Using this feature in conjunction with the other two data streams may produce inconsistent results. Publish demand plans with the organization dimension set to All Organizations. It decides the work orders, purchase orders, and inventory, which must be deployed within an expansive supply chain. Setting the value for the Planned Items plan option, along with setting the organization-level Include Sales Order flag in the Organizations tab of the Plan Options form. The forecasts for optional items and mandatory components are maintained independently to service independent demands such as spares or safety stock requirements. The supply due dates for critical components in the MRP plan can be different from the ones in the MPP plan because: The MRP plan constraint options are different. using various Oracle value chain planning products (Oracle Fusion Planning modules, Demantra etc) and other planning products. Some possible scenarios and how consumption would work are: If the sales order quantity is less than the forecast quantity of each forecast, only one of the forecasts for Item A is consumed. Each week begins on Thursday. Oracle ASCP Module experience is required. You can specify that either the zone will be used for forecast analysis or for deriving intransit lead-time. For more information about the profile option, see MSO Profile Options. If the total costs (item plus penalty costs) are equal in both organizations, and capacity is available only in O2; then this organization is used as the source for item A and ranking is overridden. Selecting routing level aggregation will result in schedules that consider the capacity of each resource as well as the sequencing of the resources during the production of an item. Org S1: Items E, F, G and I. I is only planned as a critical component. In the screenshot example, if two sales order demands both have a priority of 1, the most urgent internal priority will be assigned to the sales order with the earliest Schedule Date (due date). Sales orders within a forecast bucket can consume forecasts in the previous or the next forecast buckets. Each typically orders 100 units in a given period. This is the level at which you consumed the forecasts. You can forecast and stock a lower level configured item and then consume its forecast with sales orders for the parent assembly. Forecast control set to consume for assembly and none or consume to components, Forecast control is set to consume for assembly and none or consume to components. You also need a sourcing assignment that specifies where the item should be sourced within the organization. Profit optimization occurs if you set profile option MSO: Cost Rollup for Optimization is No. 3) If the implementation is decentralized, where OPM and ASCP are on separate instances, this Note assumes that both instances are on the same version of the application i.e. Consumption attempts to consume these forecasts first. The bill of resources aggregation level is for use with the weekly and period buckets for an approximate rough-cut capacity planning. The planning engine can infer from the bottleneck resource group whether or not an item is a critical component. From the supply chain bills of material, it is clear that the item A supply will also late. In addition, there is a difference in frequency that each plan is run. The global forecasting process consumes forecast entries that have Ship To value the same as this plan option. Specify the sourcing rules for the product family item as mentioned in Scenario 1. Collection programs must be directed to collect data from the transactional instance of each planned organization. The manufacturing calendar that the production organization uses has non-workdays on Saturday and Sunday. Oracle ASCP returns exception messages if capacity is overloaded. However, they also reduce the ability of the planning process to accommodate changes in demand. Develop systems requirements, design, prototype, implement, and rollout solutions. In this situation you could run a two-stage planning process. You create and manage them in Oracle Demand Planning or in Oracle Demantra. 2 weeks. This is identical in meaning to the individual resource aggregation level described above. Oracle Advanced Supply Chain Planning collects the following information on a demand that represents a sales order line: Original ordered item: The item that the customer asked for, Ordered item: The item that the customer ordered (the booked item). However, to view their consumption, check the Day 0 forecast bucket. From the Navigator, choose Supply Chain Plans > Plan Options. The planning engine should use forecast entries as they exist for planning. Select Yes to consider resource constraints. Resource aggregation levels can either be individual or aggregate. Define Region, Zone or, Customer Zone to cover selected customer site addresses. Consumption of global forecasts occurs without any reference to a shipping facility. You need to maintain an independent forecast for the model and some optional items as follows: The sourcing rule for Model 1 is maintained to source the items. Some costs are contained in more than one objective. Revised planned orders are shown in the two tables below. Therefore, orders that come in the middle of a weekly or period bucket in the demand or supply schedule are available in the destination plan on the actual schedule date and not at the beginning of the bucket. Note: Intelligent selection of alternates occurs in constrained plans with decision rules enabled or in optimized plans only. Scripting on this page enhances content navigation, but does not change the content in any way. Since there is a forecast in the week of the 12th, the sales order for 25 consumes the entire forecast of 20 and then consumes the remainder of the sales order quantity (5) from the forecast on the 2nd. The bill of resources can be set to either Individual or aggregate traces... 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