This highly curated, custom range of products provides a unique and current perspective on natural stone cladding. If cleaning of surface is too difficult, metal lath may be affixed to the surface with concrete nails. This range offers a rugged, natural and textural perspective on surface treatments. Normally vertical and horizontal joints should be staggered to prevent long, unbroken lines that may draw the eye to a particular area. Using Stone Veneer to Build a Drystack Fireplace Face. The following guideline is a general overview of the proper steps involved when installing natural or manufactured thin stone veneer, in the traditional method, where no special circumstances are present. Its a massive undertaking. trailer You need to clean up at least daily. Begin by figuring the square footage of the area you plan to cover with stone (length x height). Next came the lathe, which overlapped the stucco screed and was trimmed to fit using tin snips. Because the application is a veneer, the corners are designed to make the rock appear thicker than it is. Vapor barriers are not just for exterior applications. This is especially true of a fireplace face, where flash photography is often used for family photos. And he loved it from the start. Push firmly on the mortar to ensure that it goes through all holes in the lath and sticks to the surface beneath before covering the lath with a thin mortar layer. Set the cultured stones into the mortar beginning at the bottom of the wall and working upward in rows across the wall length. Wading in the water in a backyard meant having a massive swimming pool or settling for a scant hot tub. Place a layer of mortar about half an inch thick on the rear of each stone before placing it onto the wall. You can buy a special rake-like tool for this, but Marcus prefers to use a 3/16 in. Surface Shops Dry Stack Stone veneer wall cladding range pulls together a proprietary mix of colors and designs of dry stack stone which are perfectly suited for facades, fireplaces, feature walls and retaining walls. They also serve to keep moisture from the mortar out of the sheathing, which prevents water damage and extends the working time of the mortar. Stone should be installed at least 3" above grade level to prevent water from continually saturating behind the back of the stone and causing structural damage. Encinitas . Marcus uses cordless metal shears, but tin snips or aviation snips will also work. Unlike traditional dry stacked stones, the cultured stones are held in place by the mortar behind them rather than the weight of the stones. The dry stacked look is highly coveted among natural stone purists as its seen by many as the most technically advanced and beautiful look for loose stone to be installed in. Request covid-compliant remote presentation, View Detailed Installation Guide & Resources. For tougher cleaning problems, Rozema suggests using one part white vinegar mixed with eight parts water. Larry Simmons is a freelance writer and expert in the fusion of computer technology and business. 0000002713 00000 n After the mortar is fully cured, use a stiff-bristle brush to apply clear sealant to the stone. Now use the edge of the board as a guide to make the cut. Before you can begin the installation project, you will need to calculate the proper amount of material for your thin stone veneer project. The footing for such a fireplace begins in the ground under or alongside the house, and extends up through the floor or against an exterior wall. Marcus says he often encounters hollow grout joints on work done by beginners. Grout bags come with either metal or plastic tips. But I always test the cleaner or bleach in an out-of-the-way area to see if the stone or mortar color runs. Rozema cautions that the use of virtually all cleaners/bleaches/acids or pressure washers can void the manufacturers warranty. What kind of mortar should you use? 0000000939 00000 n If cutting the stone is necessary, a Skill saw with either a dry or wet cut diamond or masonry blade will work. How to Build Pathways: Brick and Stone Pathways, How to Build a Brick Walkway in the Garden, Patio Tiles: How to Build a Patio With Ceramic Tile, How to Install a Durable Asphalt Driveway, We are no longer supporting IE (Internet Explorer). He helped his dad with all sorts of stonemason tasks, including carrying small stones and cleaning up at the end of the day. Including Plywood, Sheetrock, Green Sheetrock, or Fiber Cement Board, In In accordance with local building codes, install metal lath using galvanized nails or screws 6" on center vertically and 16" on center horizontally, penetrating the studs a minimum of 1". And now Marcus is teaching his sonsand us!the craft of setting stones and laying bricks. Learn which plants thrive in your Hardiness Zone with our new interactive map! Trim the grout bag tip to about a 5/8 in. xbbbg`b``N I After buttering the back of each stone, he carefully pressed them into place. When selecting a product, keep in mind that manufactured stone veneer is sometimes called Adhered Masonry Veneer or Precast Stone Veneer. Spread the mortar over the lath and onto the subsurface using a trowel. Cut wire lath with large tin snips, power metal shears or a diamond blade mounted in an angle grinder. 9CQz;d\+:Q5Gr[4L6l H4Bg u Including Plywood Paneling, Wall Sheathing, or Flush Metal Siding. Use an electric drill with a paddle bit to mix the mortar as you add the water to the dry ingredients. Monroe used roofing felt as a vapor barrier. If any mortar oozes out around the edges, knock it off with the trowel so it doesnt get in the way of grouting. Before installing exterior stone veneer, talk to your local building inspector to see whats required in your area. People think theyll do their cleanup at the end of the project. Fill all the joints between the stones with about a 1/2" layer of mortar (more or less depending on the desired effect and joint size.). He's published several hundred articles with Demand Studios. Use a two-trowel system to quickly spread mud evenly in the lath on the wall. If the words cultured stone conjure up images of a fake that you can spot a mile away, then you need to take a look at modern manufactured veneer stone. It can be applied over a wood-framed structure with only a few tools. We Serve Clients Nationwide, Call us at (855) 696-9802 to Reserve Your Samples Today. At the Surface Shop, our goal is to create amazing natural stone veneer the way you want it. Once the stone has been affixed to the scratch coat using mortar, the joints, or gaps between the stone, will be filled with grout. This project features manufactured stone veneer, a product which is cast in molds made to look like natural rock. The stone pattern used on this project made this part of the layout easier because of the variety of thicknesses intended to break up horizontal lines, which can also serve to help match key elevations. All rights reserved. 66 0 obj <> endobj Below is a curated list of some of our top selling Dry Stack Stone Veneers selling nationwide. Dry stack cultured stones are created from concrete molds to resemble natural rocks. View all available Stone Veneer styles. Marcus Schilling was introduced to the world of masonry when he was only 7 years old. . Mix a second batch of mortar consisting of three parts portland cement, two parts thinset mortar and seven parts masonry sand. This will create suction when putting the stone in place, which will help to hold the stone until the mortar sets up. In the case of the photograph shown, the remaining gap is 16-1/8 inches. Dry stack cultured stones are created from concrete molds to resemble natural rocks. Its the perfect size and shape for striking your grout joints. Use a sponge to remove dirt and debris, and a scrub brush to remove caked-on dirt. But he says a carpenters pencil is a great alternative. 1. Prebend lath at inside corners. Wet mortar on stone will leave a filmy residue that dulls the appearance of the stone and should be removed immediately before it dries/hardens. endstream endobj 67 0 obj <>/Metadata 11 0 R/PieceInfo<>>>/Pages 10 0 R/PageLayout/OneColumn/StructTreeRoot 13 0 R/Type/Catalog/Lang( E N - U S)/LastModified(D:20081015145850)/PageLabels 8 0 R>> endobj 68 0 obj <>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>>/Type/Page>> endobj 69 0 obj <> endobj 70 0 obj <> endobj 71 0 obj [/ICCBased 75 0 R] endobj 72 0 obj <> endobj 73 0 obj <> endobj 74 0 obj <>stream We recommend our users to update the browser. Measure from the edge of the lath to the edge of the board on each end so the desired cutting line is lined up with the edge of the board. When the elevations of the stones didnt quite match up, he used a temporary shim of folded roofing felt, which can be removed when the mortar dries. in economics, an M.S. Installed as a wall, the stones create the appearance of full-size dry stacked stones, even though the molded stones are a stone veneer a few inches deep. \G=X"j=(r*>lu`< 9d?8-,$VowvNa}l:DSA>ki~lcrsGyyoD^D8\.8ar=V|F3\|Rodzqp9>b7+JatOaCm${ 0000001215 00000 n Unlike traditional dry stacked stones, the cultured stones are held in place by the mortar behind them rather than the weight of the stones. Stop metal lath 1" from finished edges. But if youre doing only one job, you can get by with a diamond blade mounted in an angle grinder. Heres a tip from Marcus on how to make long cuts. Lay the stone against the wall, pressing and rotating slightly, forcing some of the mortar to squeeze out freely. 4#pKylADu %PDF-1.4 % Wait 48 hours for the mortar to begin to set. Spray the surface of the wall, both the stones and the mortared joints, with a concrete sealer to protect the wall from moisture stains. Cut the lath where needed with tin snips. The fireplace framing included a block-out to mount the flat screen, a pre-installed mantel, room for the rock next to the window trim and extra-wide cabinet stiles on the fireplace side of the cabinets. 0000001459 00000 n Monroe used roofing staples to fasten the lathe to the substrate. Mix a batch of mortar in a large bucket containing one part portland cement, two parts masonry sand and enough water to bring the mixture to the consistency of peanut butter. Press the stone pieces to the concrete-block wall, then use a margin trowel to scrape away any excess mortar. How to Fix Chipped Concrete Steps for Good, Do Not Sell My Personal Information CA Residents. In this video, This Old House host Kevin O'Connor shows how to build a mortared stone-veneer wall with a natural, dry-stack look. Grout is ready for finishing when it crumbles away like sand when brushed. Regardless of the tool you use, youll want to disguise or hide the cut ends. This is not optional, and I cant stress this enough.. Heres how he got job done: Monroe was ahead of the game in preparing for this fireplace project. There are a number of rock-like patterns available in both drystack (mortar-less) and mortar-joint applications. When you spill a glob of mortar on the stone, which is almost certain to happen, leave it alone. Although its common practice to scratch coat the entire project and let it dry, he prefers to coat the lathe just ahead of installing the stone, which eliminates the need to re-wet the scratch coat. 0000002358 00000 n Where separate lath pieces meet, create an overlap of two inches at horizontal seams and six inches on vertical seams or when you cover a corner with the material. Similar to how a highly calibrated marble tile can be laid with essentially no grout lines and offers up a superior look to a regular tile with big grout joints, the dry stack technique looks to minimize the space between any individual stones and keep the focus on the stone itself and the skill with which it is laid, not the mortar in between. The dry stacked technique was previously only accomplished through skilled on site labor, where stone masons meticulously snap cut and chiseled away at pieces of natural stone to get them to fit together as tightly as possible. Today, that detail work has been done for you with Surface Shop Dry Stack Stone Veneers coming in loose pieces that are designed and cut to fit together in a dry stack look.. And since manufactured stone is cheaper and lighter than the real thing, its a great DIY choice for any stone veneer project such as a stacked stone veneer fireplace. Theyre cheap and easy to find at home centers and hardware stores. Make sure the lath is installed so it feels rough when your hand is going up, and smooth going down. endstream endobj 77 0 obj <>/Size 66/Type/XRef>>stream startxref opening and make sure your mortar mix oozes out easily. The next step is to cover the lath with a 1/2 in. Let the mortar dry for 48 hours. Browse this months short list of Stone Veneers. Surface Shop does recommend expert installation for Dry Stack Stone Veneer products owing to the loose nature of the stone and intention of these products to be installed in a tight dry stack look. A stone mason or tile setter with loose stone experience are recommended tradespeople to work with this product. In accordance with local building codes, install metal lath on top of the weather resistant barrier using galvanized nails or screws 6" on center vertically and 16" on center horizontally, penetrating the studs a minimum of 1". Premoisten the stone with clean water, dip a plastic or brass brush (never use a steel wire brush on manufactured stone) in the vinegar/water mix and lightly scrub the area. Add water slowly to the mixture a little at a time, continually mixing until you have achieved the consistency of a paste or whipped potatoes. Chula Vista . <<12B68350FAB57945B1C71BD86D5A9974>]>> This selective cutting is all with the design intent to create a product that comes in a loose format but can laid into a tight fitting, dry stack patterns. Then secure the lath temporarily with a few staples. Dry Stack Stone products require more skill and time from an installation standpoint as compared to stone veneer wall panel systems. Surface Shop Dry Stack Stone products have an inherent advantage over other loose stone veneer products as each product has been design with a rough cut sizing guide allowing the loose pieces to fit together with minimal cutting or chiseling. Cover the entire area of the lath, working the cement into the holes and scraping off any excess. Using a grout bag, cut a hole approximately 1/2" in the tip of the bag (if hole is not already provided). Monroe began the installation process by applying a scratch coat of mortar to the lathe, but only in part of the project. Dry Stack Stone Veneer is a traditional natural stone cladding product that Surface Shop is excited to offer. Monroe began with a single corner on the hearth and then started adding stones in both directions. The scale of dry stack stone veneer lends itself best to exterior and large scale interior installations with residential and commercial facades, garden and retaining walls, and large fireplaces being some of the most common applications of the product.. If a scratch coat is necessary, use a masonry trowel to apply a 1/2" to 3/4" layer of the scratch coat mix over your metal lath. The key is to put on enough mortar to create about a 1/2 in.-thick layer when the stone is pressed against the scratch coat. Stop the metal lath 1" from finished edges. Of course, where the pattern returns back to the wall or a cabinet, cut the end that will be covered by the wall or cabinet. Before beginning the stone install, he tested the various rock sizes to see how they would affect the layout at critical transitions such as the cabinet tops, hearth elevation and mantel location.
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